Carbide burr multi-performance TiAlSiN
Carbide burr multi-perf. TiAlSiN
MILBIT-TC-SPG-MULTIPERFM-TIALSIN-D3MM
ZEBRA
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- Innovative multi-tooth geometry with a combination of double cut and fine toothing for a shiny, smooth surface finish, smooth milling behaviour and excellent handling
- High-end TiAlSiN coating for up to 3x longer service life compared to uncoated burs with conventional double cut system
- Up to 50 % higher cutting performance compared to burs with conventional double cut system
- Manufactured in accordance with strict quality standards including full inspection of soldered connections
- Sustainable product packaging made of 100 % PCR (recycled plastic from household waste), 100 % recyclable and Cradle to Cradle Certified® Bronze
Wear appropriate protective equipment when using the sanding tip, such as eye protection, hearing protection and protective gloves. Please note the recommended rotation speed (n) and cutting speed (Vc) for the material being processed as well as the tool/material assignments in the overview tables. Before using the sanding tip, please ensure that the tip rotates properly and that the clamping function on the tool drive works correctly. Do not choose a clamping length that is too small. We recommend a minimum clamping length of approx. 2/3 of the shaft length. Discolouration may occur on the shaft due to the extremely high cutting performance. This discolouration is caused by the extremely high temperature that the tool reaches and does not pose a safety risk. Materials are generally processed in reverse rotation. Suitable tool drives: flexible shaft drives, straight grinders, robots, machine tools.
Datasheets(X)
Deburring, working contours, surface machining, weld seam processing, shaping, buffing cast iron, chamfering and rounding edges.
Form | Ogive shape |
Head diameter x cutting edge length | 3 x 13 mm |
Length | 38 mm |
Shank diameter | 3 mm |
Material to be processed | Steel, Cast metal, Stainless steel, Titanium, Titanium alloy, Special alloy, Hard and tough material, Non-ferrous metal |
Suitable for hardnesses up to | 65 HRC |
Quality | ZEBRA-Premium |
Teeth type | Multi Performance |
Cutting material | Carbide |
Surface | TiAlSiN |
Service life (points system) | 4 of 4 points |
Cutting efficiency (point system) | 3 of 4 points |
Surface quality/finish (points system) | 3 of 4 points |
Versatility (points system) | 4 of 4 points |
Guiding behaviour (point system) | 4 of 4 points |
Shank style | Cylindrical |
For dia. 3.0-8.0 | ||||||||||||
Material designation | Tensile strength | Dia. 3.0 | Dia. 6.0 | Dia. 8.0 | ||||||||
vc | n | f | n | f | n | f | ||||||
from | to | from | to | from | to | from | to | |||||
Steels | ||||||||||||
General structural steels | ≤ 850 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Unalloyed quenched and tempered steels | ≤ 850 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Low-alloy quenched and tempered steels | ≤ 850 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Unalloyed quenched and tempered steels | ≤ 1,000 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Low-alloy quenched and tempered steels | ≤ 1,000 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Alloyed quenched and tempered steels | ≤ 1,200 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Nitriding steels | ≤ 1,200 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Tool steels | ≤ 1,200 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
High-speed steels | ≤ 1,200 N/mm² | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Stainless steels | ||||||||||||
Stainless steels | ≤ 850 N/mm² | 250 | 350 | 27000 | 37000 | 9 | 13000 | 19000 | 18,5 | 10000 | 14000 | 25 |
Sulphurated stainless steel | ≤ 850 N/mm² | 250 | 350 | 27000 | 37000 | 9 | 13000 | 19000 | 18,5 | 10000 | 14000 | 25 |
Austenitic stainless steel | ≤ 850 N/mm² | 250 | 350 | 27000 | 37000 | 9 | 13000 | 19000 | 18,5 | 10000 | 14000 | 25 |
Martensitic stainless steel | ≤ 850 N/mm² | 250 | 350 | 27000 | 48000 | 9 | 13000 | 19000 | 18,5 | 10000 | 14000 | 25 |
Titanium and titanium alloys | ≤ 1,200 N/mm² | 250 | 450 | 27000 | 48000 | 9 | 13000 | 24000 | 18,5 | 10000 | 18000 | 25 |
Special alloys | ≤ 1,200 N/mm² | 250 | 450 | 27000 | 48000 | 9 | 13000 | 24000 | 18,5 | 10000 | 18000 | 25 |
Cast metals | ||||||||||||
Cast iron | ≤ 350 HB | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Spheroidal graphite and malleable iron | ≤ 350 HB | 450 | 600 | 48000 | 64000 | 9 | 24000 | 32000 | 18 | 18000 | 24000 | 25 |
Hard materials | ||||||||||||
Hardox | ≤ 1,400 N/mm² | 250 | 350 | 27000 | 37000 | 9 | 13000 | 19000 | 18,5 | 10000 | 14000 | 25 |
Spring steels | ≤ 1,100 N/mm² | 250 | 350 | 27000 | 37000 | 9 | 13000 | 19000 | 18,5 | 10000 | 14000 | 25 |
Non-ferrous metals | ||||||||||||
Aluminium cast alloys >10 % Si | ≤ 600 N/mm² | 250 | 350 | 27000 | 37000 | 9 | 13000 | 19000 | 18,5 | 10000 | 14000 | 25 |
Magnesium alloys | ≤ 450 N/mm² | 250 | 450 | 27000 | 48000 | 9 | 13000 | 24000 | 18,5 | 10000 | 18000 | 25 |
Low-alloy copper | ≤ 400 N/mm² | 600 | 900 | 64000 | 95000 | 9 | 32000 | 48000 | 18 | 24000 | 36000 | 25 |
Short-chipping brass | ≤ 600 N/mm² | 600 | 900 | 64000 | 95000 | 9 | 32000 | 48000 | 18 | 24000 | 36000 | 25 |
Long-chipping brass | ≤ 600 N/mm² | 600 | 900 | 64000 | 95000 | 9 | 32000 | 48000 | 18 | 24000 | 36000 | 25 |
Short-chipping bronze | ≤ 850 N/mm² | 600 | 900 | 64000 | 95000 | 9 | 32000 | 48000 | 18 | 24000 | 36000 | 25 |
Long-chipping bronze | ≤ 1,000 N/mm² | 600 | 900 | 64000 | 95000 | 9 | 32000 | 48000 | 18 | 24000 | 36000 | 25 |
Plastics, duroplastic | 450 | 1100 | 48000 | 117000 | 9 | 24000 | 59000 | 18 | 18000 | 44000 | 25 | |
Plastics, thermoplastic | 450 | 1100 | 48000 | 117000 | 9 | 24000 | 59000 | 18 | 18000 | 44000 | 25 | |
Plastics, aramide-fibre-reinforced | 450 | 1100 | 48000 | 117000 | 9 | 24000 | 59000 | 18 | 18000 | 44000 | 25 | |
Plastics, glass-/carbon-fibre-reinforced | 450 | 1100 | 48000 | 117000 | 9 | 24000 | 59000 | 18 | 18000 | 44000 | 25 |
Key |
vc = cutting speed [m/min] |
f = feed [mm/r] |
n = rotation speed [rpm] |
The suggested cutting values are reference values and must be adapted to the respective conditions. |
For dia. 10.0-12.0 | |||||||||
Material designation | Tensile strength | Dia. 10.0 | Dia. 12.0 | ||||||
vc | n | f | n | f | |||||
from | to | from | to | from | to | ||||
Steels | |||||||||
General structural steels | ≤ 850 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Unalloyed quenched and tempered steels | ≤ 850 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Low-alloy quenched and tempered steels | ≤ 850 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Unalloyed quenched and tempered steels | ≤ 1,000 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Low-alloy quenched and tempered steels | ≤ 1,000 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Alloyed quenched and tempered steels | ≤ 1,200 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Nitriding steels | ≤ 1,200 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Tool steels | ≤ 1,200 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
High-speed steels | ≤ 1,200 N/mm² | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Stainless steels | |||||||||
Stainless steels | ≤ 850 N/mm² | 250 | 350 | 8000 | 11000 | 31 | 7000 | 9000 | 36,5 |
Sulphurated stainless steel | ≤ 850 N/mm² | 250 | 350 | 8000 | 11000 | 31 | 7000 | 9000 | 36,5 |
Austenitic stainless steel | ≤ 850 N/mm² | 250 | 350 | 8000 | 11000 | 31 | 7000 | 9000 | 36,5 |
Martensitic stainless steel | ≤ 850 N/mm² | 250 | 350 | 8000 | 11000 | 31 | 7000 | 9000 | 36,5 |
Titanium and titanium alloys | ≤ 1,200 N/mm² | 250 | 450 | 8000 | 14000 | 31,5 | 7000 | 12000 | 36 |
Special alloys | ≤ 1,200 N/mm² | 250 | 450 | 8000 | 14000 | 31,5 | 7000 | 12000 | 36 |
Cast metals | |||||||||
Cast iron | ≤ 350 HB | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Spheroidal graphite and malleable iron | ≤ 350 HB | 450 | 600 | 14000 | 19000 | 31,5 | 12000 | 16000 | 37 |
Hard materials | |||||||||
Hardox | ≤ 1,400 N/mm² | 250 | 350 | 8000 | 11000 | 31 | 7000 | 9000 | 36,5 |
Spring steels | ≤ 1,100 N/mm² | 250 | 350 | 8000 | 11000 | 31 | 7000 | 9000 | 36,5 |
Non-ferrous metals | |||||||||
Aluminium cast alloys >10 % Si | ≤ 600 N/mm² | 250 | 350 | 8000 | 11000 | 31 | 7000 | 9000 | 36,5 |
Magnesium alloys | ≤ 450 N/mm² | 250 | 450 | 8000 | 14000 | 31,5 | 7000 | 12000 | 36 |
Low-alloy copper | ≤ 400 N/mm² | 600 | 900 | 19000 | 29000 | 31 | 16000 | 24000 | 37 |
Short-chipping brass | ≤ 600 N/mm² | 600 | 900 | 19000 | 29000 | 31 | 16000 | 24000 | 37 |
Long-chipping brass | ≤ 600 N/mm² | 600 | 900 | 19000 | 29000 | 31 | 16000 | 24000 | 37 |
Short-chipping bronze | ≤ 850 N/mm² | 600 | 900 | 19000 | 29000 | 31 | 16000 | 24000 | 37 |
Long-chipping bronze | ≤ 1,000 N/mm² | 600 | 900 | 19000 | 29000 | 31 | 16000 | 24000 | 37 |
Plastics, duroplastic | 450 | 1100 | 14000 | 35000 | 31,5 | 12000 | 30000 | 36,5 | |
Plastics, thermoplastic | 450 | 1100 | 14000 | 35000 | 31,5 | 12000 | 30000 | 36,5 | |
Plastics, aramide-fibre-reinforced | 450 | 1100 | 14000 | 35000 | 31,5 | 12000 | 30000 | 36,5 | |
Plastics, glass-/carbon-fibre-reinforced | 450 | 1100 | 14000 | 35000 | 31,5 | 12000 | 30000 | 36,5 |