Solid carbide full radius cutter Speedcut-Universal, extra long XXL, optional, four-lipped drill, uneven angle of twist gradient
Ball nose end mill SC WN Z4.5xD/1.5xD HA TiAlN-S
FULLRADICTR-SP-WN-UV-EL-SC-TNS-HA-D5,0
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Datasheets(X)
Product code | 7857 |
Material to be processed | Steel, Cast metal, Stainless steel, Titanium, Hard and tough material, Copper, Brass, Aluminium |
Diameter (d1) | 5 mm |
Shank diameter (d2) | 6 mm |
Clearance diameter (d3) | 4.9 mm |
Standards | CS |
Construction length | Extra long |
Shank style | Cylindrical DIN 6535-HA |
Cutting material | SC |
Surface | TiAlN-S |
Coolant supply | External |
Twist angle | 35-38° |
Corner radius (R) | 2.5 mm |
Length (l1) | 69 mm |
Chip flute length (l2) | 8 mm |
Clearance length (l3) | 25 mm |
Number of cutting edges (Z) | 4 PCS |
Tolerance of cutting edge diameter | f8 |
Tolerance of shank diameter | h6 |
Material of sub-group | General structural steels, Non-alloyed tempering steels < 1000 N/mm², Alloyed tempering steels < 1000 N/mm², Nitriding steels < 1300 N/mm², Grey cast iron, Malleable cast iron, Stainless steels < 850 N/mm², Stainless steels > 850 N/mm², Titanium, Titanium alloys, Steels > 45 HRC, Copper, Brass, Aluminium |
Cutting values for finishing copying | |||||||
For dia. 3-6 | |||||||
Material designation | Tensile strength | Cooling | vc | fz | |||
Dia. 3 | Dia. 4 | Dia. 5 | Dia. 6 | ||||
General structural steels | < 500 N/mm² | L + E | 165 | 0,020 | 0,025 | 0,035 | 0,040 |
500-850 N/mm² | L + E | 133 | 0,018 | 0,025 | 0,030 | 0,035 | |
Carbon steels | < 850 N/mm² | L + E | 133 | 0,018 | 0,025 | 0,030 | 0,035 |
850-1000 N/mm² | L + E | 126 | 0,015 | 0,020 | 0,025 | 0,030 | |
Unalloyed heat-treated steels | < 700 N/mm² | L + E | 130 | 0,020 | 0,026 | 0,035 | 0,040 |
700-850 N/mm² | L + E | 130 | 0,018 | 0,025 | 0,030 | 0,035 | |
850-1000 N/mm² | L + E | 130 | 0,015 | 0,020 | 0,025 | 0,030 | |
Alloyed heat-treated steels | 850-1000 N/mm² | L + E | 126 | 0,015 | 0,020 | 0,025 | 0,030 |
1000-1200 N/mm² | L + E | 109 | 0,015 | 0,020 | 0,025 | 0,030 | |
Unalloyed case-hardening steels | < 750 N/mm² | L + E | 165 | 0,020 | 0,026 | 0,035 | 0,040 |
Alloyed case-hardening steels | < 1000 N/mm² | L + E | 126 | 0,015 | 0,020 | 0,025 | 0,030 |
1000-1200 N/mm² | L + E | 109 | 0,015 | 0,020 | 0,025 | 0,030 | |
Nitriding steels | < 1000 N/mm² | L + E | 126 | 0,015 | 0,020 | 0,025 | 0,030 |
1000-1200 N/mm² | L + E | 109 | 0,015 | 0,020 | 0,025 | 0,030 | |
Tool steels | < 850 N/mm² | L + E | 133 | 0,020 | 0,020 | 0,025 | 0,030 |
850-1100 N/mm² | L + E | 126 | 0,015 | 0,018 | 0,022 | 0,025 | |
High-speed steels | 850-1200 N/mm² | L + E | 74 | 0,015 | 0,020 | 0,025 | 0,030 |
Spring steels | < 1200 N/mm² | L + E | 74 | 0,012 | 0,015 | 0,020 | 0,025 |
Stainless steels | < 700 N/mm² | E | 91 | 0,015 | 0,020 | 0,025 | 0,030 |
Stainless steels | < 700 N/mm² | E | 84 | 0,015 | 0,020 | 0,025 | 0,030 |
< 850 N/mm² | E | 74 | 0,015 | 0,020 | 0,025 | 0,030 | |
Stainless steels | < 1100 N/mm² | E | 63 | 0,015 | 0,020 | 0,025 | 0,030 |
Special alloys | < 1200 N/mm² | E | 49 | 0,012 | 0,015 | 0,020 | 0,025 |
Titanium, titanium alloys | < 850 N/mm² | E | 49 | 0,015 | 0,020 | 0,025 | 0,030 |
Cast iron | < 180 HB | - | 112 | 0,018 | 0,023 | 0,030 | 0,040 |
< 180 HB | - | 91 | 0,018 | 0,025 | 0,030 | 0,035 | |
Nodular graphite, malleable iron | < 180 HB | - | 91 | 0,018 | 0,025 | 0,030 | 0,035 |
> 260 HB | E | 74 | 0,018 | 0,025 | 0,030 | 0,035 |
Legend | ||
L = air | ae = 0.03xd1 | |
E = emulsion | ||
vc = cutting speed [m/min] | ||
fz = feed per tooth [mm/t] | ap = 0.03xd1 | |
ae = cutting thickness (radial) | ||
ap = cutting thickness (axial) | ||
The cutting speeds listed refer to all tool types according to DIN 6527K or DIN6527L. For XL Series end mills, it is recommended to reduce the cutting speed by 30 %. Vc for code 7857 (-30 %). |
Cutting values for finishing copying | |||||||
For dia. 8-16 | |||||||
Material designation | Tensile strength | Cooling | vc | fz | |||
Dia. 8 | Dia. 10 | Dia. 12 | Dia. 16 | ||||
General structural steels | < 500 N/mm² | L + E | 165 | 0,050 | 0,065 | 0,080 | 0,095 |
500-850 N/mm² | L + E | 133 | 0,050 | 0,060 | 0,075 | 0,090 | |
Carbon steels | < 850 N/mm² | L + E | 133 | 0,050 | 0,060 | 0,070 | 0,090 |
850-1000 N/mm² | L + E | 126 | 0,040 | 0,055 | 0,065 | 0,080 | |
Unalloyed heat-treated steels | < 700 N/mm² | L + E | 130 | 0,050 | 0,065 | 0,080 | 0,095 |
700-850 N/mm² | L + E | 130 | 0,050 | 0,060 | 0,075 | 0,090 | |
850-1000 N/mm² | L + E | 130 | 0,040 | 0,055 | 0,065 | 0,080 | |
Alloyed heat-treated steels | 850-1000 N/mm² | L + E | 126 | 0,040 | 0,055 | 0,060 | 0,080 |
1000-1200 N/mm² | L + E | 109 | 0,040 | 0,050 | 0,055 | 0,060 | |
Unalloyed case-hardening steels | < 750 N/mm² | L + E | 165 | 0,050 | 0,065 | 0,080 | 0,950 |
Alloyed case-hardening steels | < 1000 N/mm² | L + E | 126 | 0,040 | 0,055 | 0,065 | 0,080 |
1000-1200 N/mm² | L + E | 109 | 0,040 | 0,050 | 0,060 | 0,070 | |
Nitriding steels | < 1000 N/mm² | L + E | 126 | 0,040 | 0,055 | 0,065 | 0,080 |
1000-1200 N/mm² | L + E | 109 | 0,035 | 0,045 | 0,050 | 0,060 | |
Tool steels | < 850 N/mm² | L + E | 133 | 0,040 | 0,055 | 0,065 | 0,080 |
850-1100 N/mm² | L + E | 126 | 0,035 | 0,050 | 0,060 | 0,070 | |
High-speed steels | 850-1200 N/mm² | L + E | 74 | 0,040 | 0,050 | 0,060 | 0,070 |
Spring steels | < 1200 N/mm² | L + E | 74 | 0,030 | 0,040 | 0,045 | 0,050 |
Stainless steels | < 700 N/mm² | E | 91 | 0,040 | 0,055 | 0,065 | 0,080 |
Stainless steels | < 700 N/mm² | E | 84 | 0,040 | 0,050 | 0,060 | 0,070 |
< 850 N/mm² | E | 74 | 0,040 | 0,050 | 0,060 | 0,070 | |
Stainless steels | < 1100 N/mm² | E | 63 | 0,040 | 0,050 | 0,060 | 0,070 |
Special alloys | < 1200 N/mm² | E | 49 | 0,035 | 0,045 | 0,050 | 0,065 |
Titanium, titanium alloys | < 850 N/mm² | E | 49 | 0,040 | 0,050 | 0,060 | 0,070 |
Cast iron | < 180 HB | - | 112 | 0,050 | 0,075 | 0,090 | 0,110 |
< 180 HB | - | 91 | 0,040 | 0,060 | 0,065 | 0,080 | |
Nodular graphite, malleable iron | < 180 HB | - | 91 | 0,040 | 0,060 | 0,065 | 0,080 |
> 260 HB | E | 74 | 0,040 | 0,060 | 0,065 | 0,080 |